Womic Stainless Steel Co., Ltd

Duplex 2205 Stainless Steel Swing Check Valves

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Duplex 2205 Stainless Steel Swing Check Valves

High-Performance Duplex Check Valves for Backflow Prevention, Pump Protection, and High-Velocity Seawater Applications

Premium Duplex 2205 (S31803/S32205) Stainless Steel Swing Check Valves for Offshore Platforms, Seawater Systems, Desalination Plants, and Sour Gas Pipelines

Womic Steel manufactures premium Duplex 2205 Stainless Steel Swing Check Valves, covering a complete range of types including flanged swing check valves, wafer swing check valves, lug swing check valves, bolted bonnet check valves, and pressure seal check valves. Our S31803/S32205 duplex stainless steel swing check valves deliver approximately twice the yield strength of 316/316L (≥450 MPa), excellent resistance to chloride stress corrosion cracking (SCC), outstanding pitting resistance, and reliable automatic backflow prevention. They are the ideal choice for offshore platforms, seawater cooling systems, desalination plants, flue gas desulfurization (FGD) units, chemical processing vessels, and high-pressure oil and gas pipelines where standard austenitic check valves are insufficient.

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Key Features of Duplex 2205 Stainless Steel Swing Check Valves

High Strength (≥450 MPa Yield): Approximately twice the yield strength of 316/316L, providing structural integrity in high-pressure pulsating flow conditions.

Superior Chloride SCC Resistance: Outstanding resistance to chloride-induced stress corrosion cracking, performing reliably in high-chloride environments where 304/304L and 316/316L fail.

Excellent Pitting and Crevice Corrosion Resistance: PRE (Pitting Resistance Equivalent) ≥ 34 for S31803 and ≥ 35 for S32205, providing reliable service in seawater and aggressive chemical media.

NACE MR0175 / ISO 15156 Compliant: Fully qualified for sour service (H₂S) applications up to 232°C (450°F), with documented HIC and SSC test reports available.

Automatic Operation: Swing disc opens with forward flow, closes by gravity and reverse flow – no external power required.

Low Pressure Drop: Streamlined body design and angled seat provide minimal pressure drop across the valve.

Multiple Disc Types: Available with single disc, dual disc, or dual plate configurations for different flow characteristics.

Multiple End Connections: Flanged (ASME B16.5), wafer, lug, and butt weld (BW) connections.

Full Range of Types: Swing check (2″–48″), tilting disc check (2″–24″), nozzle check (2″–36″), and silent check (1/2″–12″).

Pressure Ratings: Available in Class 150, 300, 600, 900, 1500, and 2500 (PN16 to PN420).

Temperature Range: Suitable for -46°C to 300°C (-50°F to 572°F) depending on seat material.

International Certifications: Valves can be certified by ABS, BV, DNV, LR, GL, RINA, CCS, KR, and NK, and comply with API 6D, API 594, ASME B16.34, NACE MR0175, and NORSOK M-650 standards.

International Standards and Corresponding Grades for Duplex 2205 Swing Check Valves

Standard

Description

Corresponding Duplex Grade

ASME B16.34

Valve dimensions and pressure-temperature ratings

A182 F51 (S31803) / F60 (S32205)

API 6D

Pipeline valves (check valves, ball valves, etc.)

S31803 / S32205

API 594

Wafer and lug check valves

S31803 / S32205

BS 1868

Steel check valves (flanged and butt-welding ends)

S31803 / S32205

ISO 15761

Steel check valves for petroleum and natural gas

S31803 / S32205

NACE MR0175 / ISO 15156

Sour service compliance

S31803 / S32205

NORSOK M-650

Offshore material qualification

Grade 2205

EN 13709

European standard check valves

1.4462

GB/T 12236

Chinese national standard check valves

022Cr22Ni5Mo3N


Check Valve Construction and Components

Component

Standard Material

Optional Material

Valve Body

Duplex 2205 (S31803/S32205)

Super Duplex 2507

Bonnet

Duplex 2205 (S31803/S32205)

Super Duplex 2507

Disc (Swing)

Duplex 2205

Super Duplex, Stellite Hardfaced

Hinge Pin / Shaft

Duplex 2205

Monel K-500, Inconel 718, 17-4PH

Seat Ring

Duplex 2205

Stellite Hardfacing, Elastomer Insert

Seat Seal

PTFE / RTFE

PEEK, Metal to Metal

Bolting

A193 B8M Class 2 (316 Stainless)

A193 B8M, Duplex, Inconel

Spring (if applicable)

Inconel 718

316 Stainless, Monel

Disc Arm

Duplex 2205

Cast equivalent

Disc Types and Flow Characteristics

Disc Type

Characteristic

Applications

Single Disc (Swing)

Traditional design, low pressure drop

General service, low to medium velocity

Dual Disc (Wafer)

Compact, quick closing, lower cost

Limited space, lower pressure

Tilting Disc

Low pressure drop, non-slamming

High velocity, frequent flow changes

Nozzle Check

Silent operation, spring assisted

Vertical flow, pump protection

Dual Plate (Wafer)

Thin profile, rapid closure

Water, wastewater, HVAC

Types of Duplex 2205 Swing Check Valves Produced by Womic Steel

Valve Type

Size Range

Connection

Pressure

Typical Offshore/Seawater Applications

Flanged Swing Check

2″ – 48″ (DN50 – DN1200)

Flanged, RTJ

Class 150-1500

Offshore topside, seawater lines

Wafer Swing Check

2″ – 24″ (DN50 – DN600)

Wafer

Class 150-600

Limited space, pump discharge

Lug Swing Check

2″ – 24″ (DN50 – DN600)

Lug

Class 150-600

Dead-end service, isolation possible

Tilting Disc Check

2″ – 24″ (DN50 – DN600)

Flanged, Wafer

Class 150-900

High velocity, non-slam service

Dual Plate Check

2″ – 48″ (DN50 – DN1200)

Wafer, Lug

Class 150-600

HVAC, water, low head loss

Pressure Seal Check

2″ – 24″ (DN50 – DN600)

Flanged, BW

Class 600-2500

High pressure, high temperature

Nozzle Check (Silent)

2″ – 36″ (DN50 – DN900)

Flanged, Wafer

Class 150-600

Pump protection, vertical lines

Dimensions and Manufacturing Range

Parameter

Flanged Swing

Wafer Swing

Dual Plate

Pressure Seal

Size Range (NPS)

2″ – 48″

2″ – 24″

2″ – 48″

2″ – 24″

Pressure Class

150 – 1500

150 – 600

150 – 600

600 – 2500

End Connections

RF, RTJ

Wafer

Wafer, Lug

RF, RTJ, BW

Face-to-Face

ASME B16.10

API 594

API 594

ASME B16.10

Manufacturing Process of Duplex 2205 Stainless Steel Swing Check Valves

Raw Material Selection: High-quality Duplex 2205 (S31803/S32205) stainless steel from certified mills (Outokumpu, Sandvik, POSCO, Baosteel) with certified chemical composition and ferrite/austenite balance verification.

Casting/Forging: Valve body and bonnet cast (CF3M equivalent) or forged to shape with strict temperature control.

Heat Treatment – Solution Annealing: Valve components solution annealed at 1040–1120°C followed by water quenching to restore balanced duplex microstructure.

Ferrite Content Verification: 35–65% ferrite documented.

Machining: CNC lathes and machining centers produce precise dimensions – seat ring cavity, disc arm pivot points, hinge pin bores, flange faces, and bolt holes.

Disc Machining: Disc machined to precise dimensions for proper seating.

Seat Hardfacing (if specified): Stellite overlay on seat ring.

Assembly: Body, seat ring, disc, hinge pin, bonnet, gasket, and bolting assembled.

Testing: Hydrostatic shell test, high-pressure seat test, low-pressure seat test, disc movement verification.

Marking: Laser engraved with size, pressure, material, heat number, API 6D, and NACE markings.

Quality Control and Inspection

Pressure Testing: 100% hydrostatic shell test (1.5× rated pressure), high-pressure seat test (1.1× rated pressure), low-pressure air seat test (80 psi, bubble-tight).

Material Verification: PMI 100% for body, bonnet, disc, hinge pin.

Ferrite Content Measurement: 35–65% ferrite documented.

Dimensional Inspection: Face-to-face, flange dimensions, disc alignment.

Disc Travel Verification: Disc opens fully at design flow.

NACE Compliance: Hardness verification for sour service.

Third-Party Inspection: ABS, BV, DNV, LR, TUV on customer request.

Applications of Duplex 2205 Stainless Steel Swing Check Valves

Offshore Oil & Gas Platforms: Pump discharge check valves, seawater lift pump protection, produced water lines (ABS/BV/DNV/LR certified, NORSOK M-650 qualified).

Seawater Systems: Cooling water pump discharge, firewater system check valves, ballast water treatment, intake lines.

Desalination Plants: High-pressure reverse osmosis (HPRO) feed pump check, brine discharge lines.

Flue Gas Desulfurization (FGD): Slurry lines, absorber tower pump discharge.

Chemical Processing: Acid transfer lines, corrosive media backflow prevention.

Sour Gas Service (H₂S): Wellhead flowline check valves, pipeline check valves (NACE MR0175 compliant).

Marine Engineering: Shipboard seawater systems, ballast pump discharge (classification society certified).

Water Treatment: Pump discharge lines, filtration system isolation.

Power Generation: Cooling water pump check valves, auxiliary systems.

Warning for Swing Check Valves

Critical Note: Swing check valves require sufficient forward flow velocity to fully open the disc. Minimum recommended velocities: 10 ft/s (3 m/s) for horizontal lines, 5 ft/s (1.5 m/s) for vertical-up lines. For low flow conditions, consider spring-assisted or nozzle check valves. Do not use swing check valves in vertical-down flow.

Frequently Asked Questions (FAQ)

1. What is the difference between swing check and dual plate check valves?
Swing check valves have a single disc that swings on a hinge pin – provides lower pressure drop but requires more space. Dual plate check valves have two spring-loaded plates that open with flow – more compact, quicker closing, but slightly higher pressure drop. For seawater applications, swing check is preferred for large diameter lines.

2. Can swing check valves be installed vertically?
Yes, but only in vertical-up flow (flow upward). Vertical-down installation will cause the disc to close due to gravity. For vertical-down flow, use lift check or spring-assisted check valves.

3. Why choose Duplex 2205 over 316L for swing check valves in seawater?
Duplex 2205 offers twice the yield strength and superior chloride SCC resistance. In seawater, 316L is susceptible to crevice corrosion and pitting. Duplex 2205 provides reliable long-term service.

4. Are these check valves suitable for sour service (H₂S)?
Yes, Duplex 2205 swing check valves are fully NACE MR0175 / ISO 15156 compliant for sour service up to 232°C (450°F). HIC and SSC test reports available upon request.

5. What is the minimum flow velocity for proper disc opening?
Minimum recommended velocity is 10 ft/s (3 m/s) for horizontal lines. Below this, disc may not open fully, causing flutter and premature wear.

Why Choose Womic Steel for Duplex 2205 Stainless Steel Swing Check Valves?

Complete Product Range: Flanged, wafer, lug, tilting disc, dual plate, pressure seal – all types available.

Strict Quality Control: API 6D, API 594, ISO 9001, PED certified.

NACE MR0175 / ISO 15156 Compliant: Full documentation for sour service applications.

NORSOK M-650 Qualified: For offshore and subsea projects.

Ferrite Controlled: 35–65% ferrite documented on every valve.

100% Pressure Tested: Hydrostatic shell and seat tests.

Full Traceability: Heat number on body – traceable to raw material.

Marine & Offshore Certified: ABS, BV, DNV, LR, GL certifications available.

Global Delivery: Exported to major offshore and desalination projects worldwide.

Contact Us

Tel / WhatsApp:
Victor: +86 15575100681
Jack: +86 18390957568

E-mail: info@womicstainless.com

Website: www.womicsteel.com

Contact Womic Steel today for a competitive quote on Duplex 2205 stainless steel swing check valves. We offer certified quality, NACE MR0175 compliance, ferrite-controlled material, fast production lead times, and reliable global delivery for your offshore and seawater projects.

Appendix: Common Sizes & Related Keywords

Stock Examples (Flanged Duplex 2205 Swing Check Valves – Class 150 – Bolted Bonnet – Single Disc):

NPS

DN

End

Class

Disc Type

Connection

4″

100

Flanged

150

Single

RF

6″

150

Flanged

150

Single

RF

8″

200

Flanged

150

Single

RF

10″

250

Flanged

150

Single

RF

12″

300

Flanged

150

Single

RF

16″

400

Flanged

150

Single

RF

20″

500

Flanged

150

Single

RF

24″

600

Flanged

150

Single

RF


Stock Examples (Wafer Duplex 2205 Dual Plate Check Valves – Class 150 – Compact Design):

NPS

DN

End

Class

Disc Type

Connection

4″

100

Wafer

150

Dual

Wafer

6″

150

Wafer

150

Dual

Wafer

8″

200

Wafer

150

Dual

Wafer

10″

250

Wafer

150

Dual

Wafer

12″

300

Wafer

150

Dual

Wafer


Related Keywords (Duplex 2205 Swing Check Valves):

Duplex 2205 swing check valve, S31803 flanged swing check, S32205 wafer check valve, API 6D Duplex check valve, NACE MR0175 check valve for sour service, seawater pump discharge check valve, offshore platform check valve, desalination plant check valve, FGD slurry check valve, tilting disc check valve non-slam, dual plate wafer check compact design, pressure seal check valve high pressure, pump protection check valve, backflow prevention valve, spring assisted silent check valve, rising stem check valve, non-slam check valve for high velocity, wafer check valve for limited space, lug check valve dead end service, API 594 wafer check valve, BS 1868 flanged check valve, NORSOK M-650 certified check valve, ABS approved Duplex check valve, DNV certified swing check valve.

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