Womic Stainless Steel Co., Ltd

Duplex 2205 Stainless Steel Coils

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Duplex 2205 Stainless Steel Coils

High-Performance Duplex Stainless Steel Coils for Offshore Platforms, Seawater Systems, Desalination Plants, and High-Strength Structural Fabrications

Premium Duplex 2205 (S31803/S32205) Stainless Steel Coils for Marine Engineering, Chemical Processing, Pressure Vessels, and Chloride-Rich Environments

Womic Steel manufactures premium Duplex 2205 Stainless Steel Coils, covering a complete range of thicknesses from 1.0mm to 12mm and widths from 600mm to 2000mm. Our S31803/S32205 duplex stainless steel coils deliver approximately twice the yield strength of 316L (≥450 MPa), excellent resistance to chloride stress corrosion cracking, outstanding pitting resistance, and exceptional structural integrity. These coils are the ideal choice for offshore platforms, seawater systems, desalination plants, chemical processing vessels, pressure vessels, and heavy industrial fabrications where high strength and corrosion resistance are critical.

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Key Features of Duplex 2205 Stainless Steel Coils

High Strength (≥450 MPa Yield): Approximately twice the yield strength of 304/304L and 316/316L, allowing for lighter structural sections and significant weight reduction.

Superior Chloride Stress Corrosion Cracking Resistance: Outstanding resistance to chloride-induced SCC, performing reliably in high-chloride environments where 304L and 316L fail.

Excellent Pitting and Crevice Corrosion Resistance: PRE (Pitting Resistance Equivalent) ≥ 34 for S31803 and ≥ 35 for S32205, providing reliable service in seawater and aggressive chemical media.

Balanced Dual-Phase Microstructure: Approximately 50% ferrite and 50% austenite provides excellent combination of mechanical properties and corrosion resistance.

Good Weldability: Maintains balanced ferrite/austenite ratio in the weld zone with proper welding procedures using matching filler metals (ER2209).

High Resistance to Erosion and Wear: Higher hardness and strength provide improved resistance to erosion and wear compared to austenitic grades.

Excellent Impact Toughness: Maintains good impact toughness down to -40°C, suitable for cold climate and offshore applications.

Low Thermal Expansion: Coefficient of thermal expansion (13.5 μm/m·K) lower than austenitic grades (15.9-17.2 μm/m·K), reducing thermal stress in welded structures.

International Certifications: Coils can be certified by ABS, BV, DNV, LR, GL, RINA, CCS, KR, and NK, and comply with NORSOK M-630 standards.

International Standards and Corresponding Grades for Duplex 2205 Coils

Standard

Description

Corresponding Duplex Grade

ASTM A240 / A480

Standard for chromium and chromium-nickel stainless steel plate, sheet, and strip

S31803 / S32205

ASTM A240

Duplex stainless steel plate, sheet, and strip

UNS S31803 / S32205

EN 10088-2

European standard for stainless steel sheet/plate for general purposes

1.4462 (X2CrNiMoN22-5-3)

EN 10088-4

European standard for stainless steel sheet/plate for structural purposes

1.4462

JIS G4304

Japanese standard for hot-rolled stainless steel plate, sheet, and strip

SUS329J3L

JIS G4305

Japanese standard for cold-rolled stainless steel plate, sheet, and strip

SUS329J3L

GB/T 3280

Chinese standard for cold-rolled stainless steel sheet and strip

022Cr22Ni5Mo3N

GB/T 4237

Chinese standard for hot-rolled stainless steel sheet and strip

022Cr22Ni5Mo3N

NORSOK M-630

Offshore material standard

S31803 / S32205

API 6A

Wellhead and Christmas tree equipment (structural)

S31803 / S32205

Chemical Composition of Duplex 2205 Stainless Steel Coils

Element

C

Mn

P

S

Si

Cr

Ni

Mo

N

S31803

≤0.030

≤2.00

≤0.030

≤0.020

≤1.00

21.0–23.0

4.5–6.5

2.5–3.5

0.08–0.20

S32205

≤0.030

≤2.00

≤0.030

≤0.020

≤1.00

22.0–23.0

4.5–6.5

3.0–3.5

0.14–0.20

S32205 is a restricted composition range of S31803, offering tighter control of Cr, Mo, and N to enhance corrosion resistance and ensure optimal phase balance. The addition of nitrogen promotes austenite stability and significantly increases pitting resistance. The PRE (Pitting Resistance Equivalent) for S32205 is ≥35, calculated as PRE = %Cr + 3.3 × %Mo + 16 × %N.


Comparison of PRE (Pitting Resistance Equivalent) Values:

Grade

PRE

Seawater Suitability

Chloride SCC Resistance

304/304L

18-19

Poor

Poor

316/316L

24-26

Limited

Poor

Duplex 2205

34-35

Good to Excellent

Excellent

Super Duplex 2507

42-45

Outstanding

Outstanding

Mechanical Properties and Heat Treatment Requirements

Property

Unit

S31803 / S32205 (Solution Annealed + Quenched)

Tensile Strength

MPa

≥620

Yield Strength (0.2% offset)

MPa

≥450

Elongation

%

≥25

Hardness (Brinell)

HBW

≤290

Hardness (Rockwell C)

HRC

≤30

Density

g/cm³

7.80

Melting Range

°C

1350–1400

Thermal Conductivity (20°C)

W/m·K

19.0

Coefficient of Thermal Expansion (20–100°C)

μm/m·K

13.5

Modulus of Elasticity

GPa

200

Impact Toughness (Charpy V-Notch, typical at -40°C):

Longitudinal: ≥ 60 J (typical)


Comparison of Strength (Duplex 2205 vs Austenitic Grades):

Grade

Yield Strength (MPa)

Relative Strength

Weight Reduction Potential

304/304L

170-205

1.0x (baseline)

316/316L

170-205

1.0x (baseline)

Duplex 2205

≥450

2.2-2.6x stronger

55-60% weight reduction possible

Heat Treatment Condition:
Duplex 2205 stainless steel coils are solution annealed at 1040–1120°C followed by rapid cooling (water quenching) . This heat treatment restores the balanced 40–60% ferrite / 40–60% austenite microstructure, dissolves unwanted intermetallic phases (sigma, chi), relieves internal stresses from rolling, and ensures maximum corrosion resistance.

Critical Note: Unlike austenitic grades (304/304L, 316/316L), Duplex 2205 requires water quenching after solution annealing. Air cooling is insufficient and will result in intermetallic phase precipitation, severely reducing corrosion resistance and toughness.


Delivery Condition:
Coils are normally supplied in solution annealed and pickled condition, providing a clean, smooth surface and excellent corrosion resistance. Pickling removes the oxide scale formed during heat treatment and restores the passive surface.

Standard Coil Dimensions and Specifications

Parameter

Cold-Rolled Coils

Hot-Rolled Coils

Thickness Range

1.0mm – 6.0mm

3.0mm – 12.0mm

Width Range

600mm – 1500mm

1000mm – 2000mm

Coil ID

508mm (standard), 610mm (upon request)

508mm, 610mm, 762mm

Coil OD

1000mm – 2000mm

1000mm – 2100mm

Coil Weight

5 – 15 metric tons

10 – 25 metric tons

Surface Finish

Annealed & Pickled

Annealed & Pickled, Grit Blasted

Tolerances for Duplex 2205 Stainless Steel Coils

Thickness Tolerances (Hot-Rolled – ASTM A480):

Thickness (mm)

Width ≤2000mm (mm)

3.0 – 5.0

±0.25

5.0 – 8.0

±0.30

8.0 – 12.0

±0.40


Width Tolerances (Hot-Rolled – ASTM A480):

Width (mm)

Tolerance (mm)

≤1000

+5.0 / -0.0

1000-1500

+6.0 / -0.0

1500-2000

+8.0 / -0.0


Flatness Tolerances:

Thickness (mm)

Width (mm)

Flatness (mm per 1000mm)

<6.0

≤1500

≤5mm

6.0 – 12.0

≤1500

≤4mm

>12.0

≤2000

≤5mm

Surface Finishes for Duplex 2205 Stainless Steel Coils

Surface Finish

Description

Typical Offshore/Marine Applications

Annealed & Pickled

Standard industrial finish – matte, oxide-free after acid treatment.

Offshore platforms, marine structures, seawater systems

Grit Blasted

Matte, uniform surface texture; improves paint adhesion.

Topside offshore structures requiring coating

Passivated Finish

Surface chemically treated to enhance corrosion protection.

Critical marine and chemical service

Quality Control and Inspection

Chemical Analysis: PMI 100% verification using handheld XRF spectrometer for Cr, Ni, Mo, N.

Ferrite Content Measurement: Magnetic induction (ferritoscope) or metallographic method – requirement 35–65% ferrite.

Microstructure Examination: Verification of balanced dual-phase structure, absence of intermetallic phases (sigma, chi).

Mechanical Testing: Tensile strength (≥620 MPa), yield strength (≥450 MPa), elongation (≥25%), hardness (≤290 HBW).

Charpy Impact Testing: Verification of low-temperature toughness at -40°C (upon request).

Dimensional Inspection: Thickness, width, flatness, coil ID/OD.

Surface Inspection: Visual check for surface defects, cracks, and consistency.

Pitting Corrosion Test: ASTM G48 – upon request.

Third-Party Inspection: SGS, BV, DNV, TUV, LR available upon customer request.

Applications of Duplex 2205 Stainless Steel Coils

Offshore Oil & Gas Platforms: Topside structural components, module frameworks, pipe rack supports, crane pedestals, living quarters structures (ABS, BV, DNV, LR certified, NORSOK M-630 compliant).

Marine Engineering & Shipbuilding: Vessel structural members, deck supports, bulkhead reinforcements, seawater intake structures, ship hull components (classification society certified).

Seawater Systems: Intake structure panels, outfall diffuser components, seawater pump housings, cooling water intake screens.

Desalination Plants: Brine line sections, evaporator shells, high-pressure reverse osmosis vessels, piping components.

Chemical Processing (Chloride Service): Reactor vessels, storage tank shells, process equipment, pipe supports in high-chloride environments.

Flue Gas Desulfurization (FGD): Scrubber shells, absorber tower panels, ductwork components, slurry handling equipment.

Pulp & Paper Industry: Bleach plant vessels, digester shells, chemical recovery equipment.

Pressure Vessels: ASME code pressure vessels for chloride service, storage tanks, receivers.

Water Treatment (High Chloride): Brackish water treatment plant components, reverse osmosis plant structures

Packaging and Delivery

Standard Packaging:

Coils wrapped with moisture-proof paper and VCI film

Outer steel strapping (4-8 straps per coil)

Wooden pallet or steel skid for coil protection

Clear labeling with grade, heat number, dimensions, weight, ferrite content


Womic Steel's Shipping Strengths:

Direct cooperation with global shipowners – competitive freight rates

Professional loading and securing teams prevent coil damage during transit

Efficient document preparation (NORSOK M-630 documentation, MTR, PMI reports, ferrite measurement records) minimizes customs delays

Rapid delivery time – standard coils maintained in ready stock

Frequently Asked Questions (FAQ)

1. Why choose Duplex 2205 over 316L for coil applications in marine environments?
Duplex 2205 offers approximately twice the yield strength (≥450 MPa vs ≥170 MPa) and superior chloride SCC resistance. In seawater and high-chloride environments where 316L is susceptible to pitting and crevice corrosion, Duplex 2205 provides reliable long-term performance.

2. What is the difference between S31803 and S32205 Duplex 2205 coils?
S32205 has tighter composition controls (higher Cr, Mo, and N), providing enhanced corrosion resistance (PRE ≥35 vs ≥34). S32205 is generally preferred for new offshore construction.

3. Can Duplex 2205 coils be welded?
Yes, but require proper welding procedures with low heat input and N₂-containing shielding gas. Matching filler metal ER2209 is recommended. Post-weld heat treatment is generally not required.

4. What is the maximum service temperature for Duplex 2205 coils?
250°C (482°F) for continuous service in chloride environments; 300°C (572°F) for non-chloride service. Above 300°C, risk of sigma phase embrittlement increases.

5. Are Duplex 2205 coils suitable for sour service (H₂S environments)?
Duplex 2205 is NACE MR0175 compliant for sour service applications. For specific oil and gas applications, consult Womic Steel for NACE certification documentation.

Why Choose Womic Steel for Duplex 2205 Stainless Steel Coils?

High-Strength Material: Yield strength ≥450 MPa – significantly stronger than austenitic grades

Marine & Offshore Certified: ABS, BV, DNV, LR, GL certifications available

NORSOK M-630 Compliant: Full documentation for offshore projects

Ferrite Controlled: 35-65% ferrite – documented per heat

Full Traceability: Heat number on each coil – traceable to raw material

Complete Size Range: Thickness from 1.0mm to 12mm – standard and custom sizes

Corrosion Tested: ASTM G48 pitting corrosion test available upon request

Global Delivery: Exported to major offshore and marine projects worldwide

Contact Us

Tel / WhatsApp:

Victor: +86 15575100681

Jack: +86 18390957568

E-mail: info@womicstainless.com

Website: www.womicsteel.com

Contact Womic Steel today for a competitive quote on Duplex 2205 stainless steel coils. We offer certified quality, NORSOK M-630 compliance, ferrite-controlled material, and reliable global delivery for your offshore and marine projects.

Appendix: Common Sizes & Related Keywords

Stock Examples (Hot-Rolled Duplex 2205 Coils – Annealed & Pickled – Offshore Grade):

Thickness

Width

Coil Weight

Surface

Primary Application

2.0mm

1219mm

10 tons

Pickled

Light offshore structures

3.0mm

1500mm

12 tons

Pickled

Platform components

4.0mm

1500mm

15 tons

Pickled

Vessel shells

5.0mm

1500mm

15 tons

Pickled

Heavy offshore structures

6.0mm

1800mm

18 tons

Pickled

Pressure vessel shells

8.0mm

2000mm

20 tons

Pickled

Module frameworks

10.0mm

2000mm

20 tons

Pickled

Heavy structural components

12.0mm

2000mm

25 tons

Pickled

Offshore platform skids


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