Womic Stainless Steel Co., Ltd
High Strength (≥450 MPa Yield): Approximately twice the yield strength of 304/304L and 316/316L, allowing for lighter structural sections and significant weight reduction.
Superior Chloride Stress Corrosion Cracking Resistance: Outstanding resistance to chloride-induced SCC, performing reliably in high-chloride environments where 304L and 316L fail.
Excellent Pitting and Crevice Corrosion Resistance: PRE (Pitting Resistance Equivalent) ≥ 34 for S31803 and ≥ 35 for S32205, providing reliable service in seawater and aggressive chemical media.
Balanced Dual-Phase Microstructure: Approximately 50% ferrite and 50% austenite provides excellent combination of mechanical properties and corrosion resistance.
Good Weldability: Maintains balanced ferrite/austenite ratio in the weld zone with proper welding procedures using matching filler metals (ER2209).
High Resistance to Erosion and Wear: Higher hardness and strength provide improved resistance to erosion and wear compared to austenitic grades.
Excellent Impact Toughness: Maintains good impact toughness down to -40°C, suitable for cold climate and offshore applications.
Low Thermal Expansion: Coefficient of thermal expansion (13.5 μm/m·K) lower than austenitic grades (15.9-17.2 μm/m·K), reducing thermal stress in welded structures.
International Certifications: Coils can be certified by ABS, BV, DNV, LR, GL, RINA, CCS, KR, and NK, and comply with NORSOK M-630 standards.
|
Standard |
Description |
Corresponding Duplex Grade |
|
ASTM A240 / A480 |
Standard for chromium and chromium-nickel stainless steel plate, sheet, and strip |
S31803 / S32205 |
|
ASTM A240 |
Duplex stainless steel plate, sheet, and strip |
UNS S31803 / S32205 |
|
EN 10088-2 |
European standard for stainless steel sheet/plate for general purposes |
1.4462 (X2CrNiMoN22-5-3) |
|
EN 10088-4 |
European standard for stainless steel sheet/plate for structural purposes |
1.4462 |
|
JIS G4304 |
Japanese standard for hot-rolled stainless steel plate, sheet, and strip |
SUS329J3L |
|
JIS G4305 |
Japanese standard for cold-rolled stainless steel plate, sheet, and strip |
SUS329J3L |
|
GB/T 3280 |
Chinese standard for cold-rolled stainless steel sheet and strip |
022Cr22Ni5Mo3N |
|
GB/T 4237 |
Chinese standard for hot-rolled stainless steel sheet and strip |
022Cr22Ni5Mo3N |
|
NORSOK M-630 |
Offshore material standard |
S31803 / S32205 |
|
API 6A |
Wellhead and Christmas tree equipment (structural) |
S31803 / S32205 |
|
Element |
C |
Mn |
P |
S |
Si |
Cr |
Ni |
Mo |
N |
|
S31803 |
≤0.030 |
≤2.00 |
≤0.030 |
≤0.020 |
≤1.00 |
21.0–23.0 |
4.5–6.5 |
2.5–3.5 |
0.08–0.20 |
|
S32205 |
≤0.030 |
≤2.00 |
≤0.030 |
≤0.020 |
≤1.00 |
22.0–23.0 |
4.5–6.5 |
3.0–3.5 |
0.14–0.20 |
S32205 is a restricted composition range of S31803, offering tighter control of Cr, Mo, and N to enhance corrosion resistance and ensure optimal phase balance. The addition of nitrogen promotes austenite stability and significantly increases pitting resistance. The PRE (Pitting Resistance Equivalent) for S32205 is ≥35, calculated as PRE = %Cr + 3.3 × %Mo + 16 × %N.
Comparison of PRE (Pitting Resistance Equivalent) Values:
|
Grade |
PRE |
Seawater Suitability |
Chloride SCC Resistance |
|
304/304L |
18-19 |
Poor |
Poor |
|
316/316L |
24-26 |
Limited |
Poor |
|
Duplex 2205 |
34-35 |
Good to Excellent |
Excellent |
|
Super Duplex 2507 |
42-45 |
Outstanding |
Outstanding |
|
Property |
Unit |
S31803 / S32205 (Solution Annealed + Quenched) |
|
Tensile Strength |
MPa |
≥620 |
|
Yield Strength (0.2% offset) |
MPa |
≥450 |
|
Elongation |
% |
≥25 |
|
Hardness (Brinell) |
HBW |
≤290 |
|
Hardness (Rockwell C) |
HRC |
≤30 |
|
Density |
g/cm³ |
7.80 |
|
Melting Range |
°C |
1350–1400 |
|
Thermal Conductivity (20°C) |
W/m·K |
19.0 |
|
Coefficient of Thermal Expansion (20–100°C) |
μm/m·K |
13.5 |
|
Modulus of Elasticity |
GPa |
200 |
Impact Toughness (Charpy V-Notch, typical at -40°C):
Longitudinal: ≥ 60 J (typical)
Comparison of Strength (Duplex 2205 vs Austenitic Grades):
|
Grade |
Yield Strength (MPa) |
Relative Strength |
Weight Reduction Potential |
|
304/304L |
170-205 |
1.0x (baseline) |
— |
|
316/316L |
170-205 |
1.0x (baseline) |
— |
|
Duplex 2205 |
≥450 |
2.2-2.6x stronger |
55-60% weight reduction possible |
Heat Treatment Condition:
Duplex 2205 stainless steel coils are solution annealed at 1040–1120°C followed
by rapid cooling (water quenching) . This heat treatment
restores the balanced 40–60% ferrite / 40–60% austenite microstructure,
dissolves unwanted intermetallic phases (sigma, chi), relieves internal
stresses from rolling, and ensures maximum corrosion resistance.
Critical Note: Unlike austenitic grades (304/304L, 316/316L), Duplex 2205 requires water quenching after solution annealing. Air cooling is insufficient and will result in intermetallic phase precipitation, severely reducing corrosion resistance and toughness.
Delivery Condition:
Coils are normally supplied in solution annealed and pickled condition,
providing a clean, smooth surface and excellent corrosion resistance. Pickling
removes the oxide scale formed during heat treatment and restores the passive
surface.
|
Parameter |
Cold-Rolled Coils |
Hot-Rolled Coils |
|
Thickness Range |
1.0mm – 6.0mm |
3.0mm – 12.0mm |
|
Width Range |
600mm – 1500mm |
1000mm – 2000mm |
|
Coil ID |
508mm (standard), 610mm (upon request) |
508mm, 610mm, 762mm |
|
Coil OD |
1000mm – 2000mm |
1000mm – 2100mm |
|
Coil Weight |
5 – 15 metric tons |
10 – 25 metric tons |
|
Surface Finish |
Annealed & Pickled |
Annealed & Pickled, Grit Blasted |
Thickness Tolerances (Hot-Rolled – ASTM A480):
|
Thickness (mm) |
Width ≤2000mm (mm) |
|
3.0 – 5.0 |
±0.25 |
|
5.0 – 8.0 |
±0.30 |
|
8.0 – 12.0 |
±0.40 |
Width Tolerances (Hot-Rolled – ASTM A480):
|
Width (mm) |
Tolerance (mm) |
|
≤1000 |
+5.0 / -0.0 |
|
1000-1500 |
+6.0 / -0.0 |
|
1500-2000 |
+8.0 / -0.0 |
Flatness Tolerances:
|
Thickness (mm) |
Width (mm) |
Flatness (mm per 1000mm) |
|
<6.0 |
≤1500 |
≤5mm |
|
6.0 – 12.0 |
≤1500 |
≤4mm |
|
>12.0 |
≤2000 |
≤5mm |
|
Surface Finish |
Description |
Typical Offshore/Marine Applications |
|
Annealed & Pickled |
Standard industrial finish – matte, oxide-free after acid treatment. |
Offshore platforms, marine structures, seawater systems |
|
Grit Blasted |
Matte, uniform surface texture; improves paint adhesion. |
Topside offshore structures requiring coating |
|
Passivated Finish |
Surface chemically treated to enhance corrosion protection. |
Critical marine and chemical service |
Chemical Analysis: PMI 100% verification using handheld XRF spectrometer for Cr, Ni, Mo, N.
Ferrite Content Measurement: Magnetic induction (ferritoscope) or metallographic method – requirement 35–65% ferrite.
Microstructure Examination: Verification of balanced dual-phase structure, absence of intermetallic phases (sigma, chi).
Mechanical Testing: Tensile strength (≥620 MPa), yield strength (≥450 MPa), elongation (≥25%), hardness (≤290 HBW).
Charpy Impact Testing: Verification of low-temperature toughness at -40°C (upon request).
Dimensional Inspection: Thickness, width, flatness, coil ID/OD.
Surface Inspection: Visual check for surface defects, cracks, and consistency.
Pitting Corrosion Test: ASTM G48 – upon request.
Third-Party Inspection: SGS, BV, DNV, TUV, LR available upon customer request.
Offshore Oil & Gas Platforms: Topside structural components,
module frameworks, pipe rack supports, crane pedestals, living quarters
structures (ABS, BV, DNV, LR certified, NORSOK M-630 compliant).
Marine Engineering & Shipbuilding: Vessel structural members,
deck supports, bulkhead reinforcements, seawater intake structures, ship hull
components (classification society certified).
Seawater Systems: Intake structure panels,
outfall diffuser components, seawater pump housings, cooling water intake
screens.
Desalination Plants: Brine line sections,
evaporator shells, high-pressure reverse osmosis vessels, piping components.
Chemical Processing (Chloride Service): Reactor vessels, storage tank
shells, process equipment, pipe supports in high-chloride environments.
Flue Gas Desulfurization (FGD): Scrubber shells, absorber
tower panels, ductwork components, slurry handling equipment.
Pulp & Paper Industry: Bleach plant vessels, digester
shells, chemical recovery equipment.
Pressure Vessels: ASME code pressure vessels for
chloride service, storage tanks, receivers.
Standard Packaging:
Coils wrapped with moisture-proof paper and VCI film
Outer steel strapping (4-8 straps per coil)
Wooden pallet or steel skid for coil protection
Clear labeling with grade, heat number, dimensions, weight, ferrite content
Womic Steel's Shipping Strengths:
Direct cooperation with global shipowners – competitive freight rates
Professional loading and securing teams prevent coil damage during transit
Efficient document preparation (NORSOK M-630 documentation, MTR, PMI reports, ferrite measurement records) minimizes customs delays
Rapid delivery time – standard coils maintained in ready stock
1. Why choose Duplex 2205 over 316L
for coil applications in marine environments?
Duplex 2205 offers approximately twice the yield strength (≥450 MPa vs ≥170
MPa) and superior chloride SCC resistance. In seawater and high-chloride
environments where 316L is susceptible to pitting and crevice corrosion, Duplex
2205 provides reliable long-term performance.
2. What is the difference between
S31803 and S32205 Duplex 2205 coils?
S32205 has tighter composition controls (higher Cr, Mo, and N), providing
enhanced corrosion resistance (PRE ≥35 vs ≥34). S32205 is generally preferred
for new offshore construction.
3. Can Duplex 2205 coils be welded?
Yes, but require proper welding procedures with low heat input and
N₂-containing shielding gas. Matching filler metal ER2209 is recommended.
Post-weld heat treatment is generally not required.
4. What is the maximum service
temperature for Duplex 2205 coils?
250°C (482°F) for continuous service in chloride environments; 300°C (572°F)
for non-chloride service. Above 300°C, risk of sigma phase embrittlement
increases.
5. Are Duplex 2205 coils suitable
for sour service (H₂S environments)?
Duplex 2205 is NACE MR0175 compliant for sour service applications. For
specific oil and gas applications, consult Womic Steel for NACE certification
documentation.
High-Strength Material: Yield strength ≥450 MPa – significantly stronger than austenitic grades
Marine & Offshore Certified: ABS, BV, DNV, LR, GL certifications available
NORSOK M-630 Compliant: Full documentation for offshore projects
Ferrite Controlled: 35-65% ferrite – documented per heat
Full Traceability: Heat number on each coil – traceable to raw material
Complete Size Range: Thickness from 1.0mm to 12mm – standard and custom sizes
Corrosion Tested: ASTM G48 pitting corrosion test available upon request
Global Delivery: Exported to major offshore and marine projects worldwide
Tel / WhatsApp:
Victor: +86 15575100681
Jack: +86 18390957568
E-mail: info@womicstainless.com
Website: www.womicsteel.com
Contact Womic Steel today for a competitive quote on Duplex 2205 stainless steel coils. We offer certified quality, NORSOK M-630 compliance, ferrite-controlled material, and reliable global delivery for your offshore and marine projects.
Stock Examples (Hot-Rolled Duplex 2205 Coils – Annealed & Pickled – Offshore Grade):
|
Width |
Coil Weight |
Surface |
Primary Application |
|
|
2.0mm |
1219mm |
10 tons |
Pickled |
Light offshore structures |
|
3.0mm |
1500mm |
12 tons |
Pickled |
Platform components |
|
4.0mm |
1500mm |
15 tons |
Pickled |
Vessel shells |
|
5.0mm |
1500mm |
15 tons |
Pickled |
Heavy offshore structures |
|
6.0mm |
1800mm |
18 tons |
Pickled |
Pressure vessel shells |
|
8.0mm |
2000mm |
20 tons |
Pickled |
Module frameworks |
|
10.0mm |
2000mm |
20 tons |
Pickled |
Heavy structural components |
|
12.0mm |
2000mm |
25 tons |
Pickled |
Offshore platform skids |
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