Womic Stainless Steel Co., Ltd
Cost-Effective Corrosion Protection:
Combines low-cost carbon steel base pipe with 316/316L stainless steel lining, reducing material cost by 40-60% compared to solid stainless steel pipe.
Excellent Corrosion Resistance:
316/316L internal lining provides outstanding resistance to pitting, crevice corrosion, and chloride attack in aggressive media, thanks to 2-3% molybdenum content.
High Mechanical Strength:
Carbon steel or alloy steel base pipe provides excellent structural strength, pressure ratings, and temperature resistance.
Metallurgical Bonding:
Advanced manufacturing processes ensure strong metallurgical bond between lining and base pipe, preventing liner collapse or separation during service.
Smooth Internal Surface:
316/316L lining provides smooth, low-friction surface for improved flow efficiency and reduced fouling.
Weldable End Preparation:
Available with weld overlay transition (butter layer) at pipe ends for field welding without corrosion exposure at welds.
Full Range of Sizes:
Available from 2″ to 60″ (DN50 to DN1500) with lining thickness from 2mm to 6mm.
Pressure Ratings:
Suitable for ANSI Class 150 to Class 2500 pressure ratings based on base pipe selection.
Temperature Range:
Suitable for -29°C to 400°C (-20°F to 752°F) depending on lining and base material.
International Certifications:
Lined pipes can be certified by ABS, BV, DNV, LR, GL, RINA, CCS, KR, and NK, and comply with ASTM, ASME, and API standards.
|
Standard |
Description |
Base Pipe Grade |
Lining Grade |
|
ASTM A106 |
Seamless carbon steel pipe for high-temperature service |
Grade B |
316/316L |
|
ASTM A53 |
Welded and seamless carbon steel pipe |
Grade B |
316/316L |
|
API 5L |
Line pipe for oil and gas |
Gr B, X42, X52, X60, X65 |
316/316L |
|
ASTM A333 |
Low-temperature carbon steel pipe |
Grade 6 |
316/316L |
|
ASTM A335 |
Alloy steel pipe for high-temperature service |
P11, P22, P91 |
316/316L |
|
ASME B31.3 |
Process piping |
Various |
316/316L |
|
ISO 21809-5 |
External coatings for buried pipelines |
Various |
316/316L |
|
NACE MR0175 / ISO 15156 |
Sour service compliance |
Various |
316/316L |
|
Element |
C |
Mn |
P |
S |
Si |
Cr |
Ni |
Mo |
|
316 Lining |
≤0.08 |
≤2.00 |
≤0.045 |
≤0.030 |
≤1.00 |
16.0–18.0 |
10.0–14.0 |
2.0–3.0 |
|
316L Lining |
≤0.03 |
≤2.00 |
≤0.045 |
≤0.030 |
≤1.00 |
16.0–18.0 |
10.0–14.0 |
2.0–3.0 |
The lower carbon content in 316L lining minimizes carbide precipitation during welding, providing enhanced resistance to intergranular corrosion, especially in welded service environments.
|
Component |
Material |
Tensile Strength (MPa) |
Yield Strength (MPa) |
Elongation (%) |
|
Base Pipe (A106 Gr B) |
Carbon Steel |
≥415 |
≥240 |
≥21 |
|
Base Pipe (API 5L X52) |
Carbon Steel |
≥455 |
≥360 |
≥21 |
|
Base Pipe (API 5L X65) |
Carbon Steel |
≥535 |
≥450 |
≥18 |
|
Lining |
316/316L |
≥515/485 |
≥205/170 |
≥35 |
|
Lining (Clad/Hydrotested) |
316/316L |
≥515/485 |
≥205/170 |
≥35 |
|
Parameter |
Seamless Base Pipe |
Welded Base Pipe |
|
Pipe Size Range |
2″ – 24″ (DN50 – DN600) |
6″ – 60″ (DN150 – DN1500) |
|
Base Pipe Wall Thickness |
Sch 40 – Sch 160 |
Sch 20 – Sch 80 |
|
Lining Thickness |
2mm – 6mm |
2mm – 6mm |
|
Standard Lengths |
6m, 12m |
6m, 12m |
|
End Preparation |
Beveled, Weld Overlay |
Beveled, Weld Overlay |
|
Base Pipe Grades |
A106 Gr B, API 5L X42-X65, A333 Gr 6, A335 P11/P22 |
A53 Gr B, API 5L X42-X65 |
|
Service Severity |
Lining Thickness (mm) |
Recommended for |
|
Mild Corrosive |
2.0 mm |
Fresh water, mild chemicals, food processing |
|
Moderate Corrosive |
2.5 mm – 3.0 mm |
Chemical process, seawater, sour service |
|
Severe Corrosive |
3.5 mm – 4.0 mm |
High-chloride, concentrated acids |
|
Extreme Corrosive |
5.0 mm – 6.0 mm |
Severe acid service, high-temperature corrosive |
Base Pipe Preparation: Carbon steel or alloy steel base pipe is cleaned, inspected, and prepared for lining application.
Lining Tube Fabrication: 316/316L stainless steel sheet is rolled and welded into a tube slightly smaller than the base pipe ID.
Lining Insertion: The 316/316L lining tube is inserted into the base pipe.
Hydraulic Expansion: High-pressure water (up to 5000 psi) expands the lining tube against the base pipe inner wall, creating a tight mechanical bond.
Weld Overlay (Butter Layer): Pipe ends are prepared with stainless steel weld overlay (butter layer) to prevent corrosion at field welds.
Hydrostatic Testing: Each lined pipe is hydrostatically tested to verify bond integrity and pressure rating.
NDT Inspection: Ultrasonic testing (UT) and eddy current testing (ECT) verify lining thickness and bond quality.
End Finishing: Pipe ends are beveled and prepared for field welding.
Marking & Coating: Pipes are marked with grade, size, lining thickness, heat number, and standard. External coating applied upon request.
|
Method |
Application |
Advantages |
Considerations |
|
Weld Overlay (Buttering) |
Field welding |
Prevents corrosion at weld zone, maintains lining continuity |
Requires skilled welders, proper procedures |
|
Flanged Connection |
Easy disassembly, frequent maintenance |
Simple installation, no welding required |
Higher cost, potential leak points |
|
Van Stone (Lap Joint) |
Low pressure, frequent disassembly |
Easy alignment, no weld overlay required |
Lower pressure rating |
|
Mechanical Coupling |
Temporary, quick installation |
No welding, fast assembly |
Limited pressure rating |
|
Parameter |
Requirement |
|
Weld Overlay Material |
ER316/ER316L |
|
Overlay Thickness |
3mm – 5mm (minimum) |
|
Overlay Length |
25mm – 50mm from pipe end |
|
Overlay Application |
GTAW (TIG) or GMAW (MIG) |
|
Interpass Temperature |
≤150°C (for carbon steel base) |
|
Heat Treatment |
Required for alloy steel base (P11/P22/P91) |
Base Pipe Inspection: Chemical analysis, mechanical testing, dimensional check per ASTM A106/A53/API 5L.
Lining Material Verification: PMI 100% for 316/316L lining material – verification of Cr, Ni, Mo.
Bond Integrity Testing: Ultrasonic test (UT) to verify metallurgical/mechanical bond between lining and base pipe.
Lining Thickness Check: Ultrasonic thickness measurement at multiple points.
Hydrostatic Test: Each pipe tested at 1.5× design pressure.
Visual Inspection: Internal and external surface inspection.
Dimensional Check: OD, ID, wall thickness, length, straightness.
Intergranular Corrosion Test: ASTM A262 Practice E for 316L lining (upon request).
Third-Party Inspection: SGS, BV, DNV, TUV, LR, ABS available upon customer request.
Chemical Processing: Corrosive chemical transfer lines, acid piping systems, reactor feed lines, waste acid lines.
Oil & Gas (Sour Service): Sour gas pipelines, produced water lines, CO₂ injection lines (NACE MR0175 compliant).
Water Treatment: Seawater intake lines, brine lines, desalination plant piping, wastewater treatment.
Marine Applications: Shipboard seawater systems, ballast water lines, cooling water piping (ABS/BV/DNV/LR certified).
Power Generation: Cooling water lines, flue gas desulfurization (FGD) piping, condenser water lines.
Mining & Mineral Processing: Slurry lines, acid leach lines, tailings lines.
Pharmaceutical: High-purity water lines, clean steam lines (electropolished lining option).
Food & Beverage: Process water lines, CIP supply lines, product transfer lines (sanitary finish option).
|
Pipe Type |
6″ Sch 40 |
12″ Sch 40 |
24″ Sch 40 |
|
Solid 316L Stainless Steel |
100% (baseline) |
100% (baseline) |
100% (baseline) |
|
Lined Pipe (CS + 3mm 316L) |
45-55% |
40-50% |
35-45% |
|
Cost Savings |
45-55% |
50-60% |
55-65% |
1. What is the difference between
lined pipe and clad pipe?
Lined pipe uses a mechanically bonded stainless steel liner (2-6mm) inserted
into carbon steel pipe. Clad pipe uses metallurgically bonded stainless steel
plate (0.5-3mm) rolled and welded. Lined pipe is more economical for larger
diameters; clad pipe offers stronger bond suitable for forming and bending.
2. Can lined pipes be welded in the
field?
Yes, with proper weld overlay (buttering) at pipe ends. The weld overlay
provides a transition layer allowing welding between carbon steel base pipes
while maintaining corrosion resistance at the weld joint.
3. What is the maximum temperature
for lined pipes?
400°C (752°F) for base pipe A106 Gr B with 316/316L lining. Higher temperatures
require alloy steel base pipe (A335 P11/P22) with appropriate lining material.
4. Are lined pipes suitable for sour
service (H₂S)?
Yes, with proper base pipe selection (API 5L X52/X65 with hardness control) and
NACE MR0175 compliant lining. Full documentation including HIC/SSC test reports
available upon request.
5. What lining thickness is
recommended for seawater service?
Minimum 3mm 316L lining for continuous seawater service. For high-velocity or
turbulent seawater, 4-5mm lining thickness is recommended.
6. How is the bond between lining
and base pipe verified?
Ultrasonic testing (UT) is used to verify bond integrity. 100% of the pipe
length is tested to ensure no voids or delamination between lining and base
pipe.
Cost-Effective Solution: 40-60% cost savings compared to solid stainless steel pipe
Complete Size Range: 2″ to 60″ (DN50 to DN1500) – all standard sizes available
Multiple Base Pipe Grades: A106 Gr B, API 5L X42-X65, A333 Gr 6, A335 P11/P22
Lining Thickness Options: 2mm to 6mm – tailored to your service severity
Weld Overlay Ready: Pipe ends prepared with stainless steel butter layer for field welding
Full Traceability: Heat number on each pipe – traceable to original mill certificate
NACE MR0175 Compliant: Full documentation for sour service applications
Marine Certified: ABS, BV, DNV, LR certifications available
Third-Party Inspection: SGS, BV, DNV, TUV, LR, ABS available
Global Delivery: Exported to major oil & gas, chemical, and marine projects worldwide
Website: www.womicstainless.com
E-mail: info@womicstainless.com
Tel / WhatsApp / WeChat:
Victor: +86 15575100681
Jack: +86 18390957568
Womic Steel – Your reliable partner for high‑quality stainless steel products, precision machined components, and custom solutions for corrosion‑resistant applications.
Stock Examples (316L Lined Pipes – A106 Gr B Base – 3mm Lining – Weld Overlay Ends):
|
DN |
Base Pipe Schedule |
Lining Thickness |
Base Pipe Grade |
Typical Application |
|
|
4″ |
100 |
Sch 40 |
3mm |
A106 Gr B |
Chemical transfer lines |
|
6″ |
150 |
Sch 40 |
3mm |
A106 Gr B |
Water treatment |
|
8″ |
200 |
Sch 40 |
3mm |
API 5L X52 |
Sour gas pipelines |
|
10″ |
250 |
Sch 40 |
4mm |
API 5L X52 |
Seawater intake |
|
12″ |
300 |
Sch 40 |
4mm |
A106 Gr B |
Desalination plant |
|
16″ |
400 |
Sch 30 |
4mm |
API 5L X65 |
Offshore platforms |
|
20″ |
500 |
Sch 30 |
5mm |
API 5L X65 |
Subsea pipelines |
|
24″ |
600 |
Sch 20 |
5mm |
A106 Gr B |
FGD systems |
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